Introduction to the diaper production line

Diapers are one of the necessities of modern families, and they are increasingly favored by consumers because they are more convenient, healthy, and hygienic. However, the production process of diapers is a very cumbersome and complex process involving multiple links. Therefore, the diaper production line emerged as the times require, which integrates multiple manufacturing processes to achieve large-scale production, improve production efficiency, reduce labor intensity, and reduce costs.
This article will introduce the main components of the diaper production line, the working principle of the production line, potential risks, and safety measures.
1. Composition of diaper production line
The diaper production line includes multiple parts to ensure that different production processes can be completed in an orderly manner. Its main components are as follows:
1. Feeder: Weigh and mix the raw materials, and transport the mixed material powder to the next workstation.
2. Plastic film manufacturing machine: Manufacturing outer and inner layer materials for diapers, such as PE, PP, etc
3. Pulp and paper machine: Produce paper rolls from raw materials such as wood pulp and recycled pulp.
4. Embossing machine: Press the paper drum flat to form a certain thickness of paper sheet.
5. Cutting machine: Cut paper sheets into specific shaped thin sheets according to specifications.
6. Water absorbing material manufacturing machine: Mix the water absorbing material and filling material and compress them into strips.
7. Compactor: Combine absorbent material with paper and compact with pressure.
8. Cutting machine: Cut according to specific dimensions to form the internal components of the diaper to be formed.
9. Assembly machine: Assemble internal components, outer layer of PE film, absorbent material, back tape, etc. into one unit.
10. 3D folding machine: Fold the finished diaper into the specified shape and pack it into the packaging bag according to the quantity.
11. Packaging machine: Use automatic or semi-automatic machinery to seal packaging bags.
2. Working principle of diaper production line
The working principle of the diaper production line is quite complex. The most important part is the forming process of diapers. The main steps are as follows:
1. Mix the pulp with water to form a mixture containing fibers.
2. Transfer the mixture to the molding machine, where the pulp mixture is transported to a long filter belt and arranged through vibration to form a certain specification of substrate thin sheets.
In the production machine of water absorbing materials, the water absorbing materials and filling materials are mixed into strips and pressed into fixed specification strips through a molding machine.
4. In the compaction machine, combine the mixture of the substrate sheet and the absorbent material with the filling material into one.
5. Combine the internal components of the paper with the outer layer of PE, and add other necessary accessories such as tape and labels.
6. On a three-dimensional folding machine, fold the finished product into quantitative packaging according to the prescribed folding method, and put it into a packaging bag. After being sealed by the packaging machine, the finished diaper is ready to be made.
3. Risks and safety measures of diaper production line
Although the diaper production line has greatly improved productivity and efficiency, its comprehensive safety measures are still important. Here are some potential risks and safety measures that should be taken.
1. Electrostatic voltage hazard: During the production of diapers, static electricity generated by linen and nylon fabrics can easily cause fires. Safety measures such as using anti-static clothing and hats should be strengthened in ventilation and ground connection facilities.
2. Blade pressure hazard: When using edge cutting tools, it is necessary to ensure that the blade is safely sealed to avoid employees being cut by the blade.
3. Foreign object trapping: During the production process of diapers, there may be foreign objects trapped, such as iron shavings, rabbit hair, etc., which should be promptly inspected and eliminated through detection equipment, employee inspection, and other methods.
4. Noise: Due to the involvement of multiple equipment in the production process, noise may be generated. Labor protection equipment should be equipped, such as earplugs, earmuffs, etc.
4. Summary
The diaper production line is an efficient production tool for producing diapers, which can help enterprises produce on a large scale to reduce costs. The production line easily realizes the entire process from raw materials to finished products landing through multiple processes. However, the production of diapers also faces some safety and environmental risks and challenges. Enterprises should attach great importance to and take corresponding measures to ensure the safety and environmental protection of operators and production processes.