Sanitary napkins are daily necessities for women, and their quality directly affects their physical health. Therefore, quality issues during the production process of sanitary napkins need to be addressed in a timely manner to avoid potential impacts.
1. Machine part
1. Wire breakage: Due to prolonged use and wire cracking, the production line of sanitary napkins often experiences wire breakage.
Handling method:
(1) Adjust the equipment hooks and hooks to align them with the qualified position, thereby reducing the degree of wire pulling.
(2) Check the equipment and replace it promptly if there are any abnormalities.
(3) Check the system status to determine if there is a mechanical or electrical malfunction.
2. Leakage: One of the key links in the production of sanitary napkins is heating the adhesive. If leakage occurs, it will affect the quality of sanitary napkins.
Handling method:
(1) First, search for the location of the adhesive leakage and identify the problem area.
(2) Adjust the heating temperature, glue usage, and baking time.
(3) Pay attention to the quality of the glue and use stable glue.
3. Power outage or malfunction: When the machine experiences a power outage or malfunction, it can cause delays in the production process of sanitary napkins on the production line, resulting in a large amount of waste.
Handling method:
(1) Find the cause of the machine malfunction and take corresponding measures.
(2) Timely arrange maintenance personnel to repair the machine and avoid prolonged downtime.
2. Material section
1. Poor material: Material issues with sanitary napkins can lead to product quality not meeting requirements and also have an impact on women's health.
Handling method:
(1) A dedicated person is responsible for the quality inspection and acceptance of materials.
(2) When purchasing, it is necessary to select high-quality materials and strictly control the quality inspection of suppliers.
(3) Once any problems are found, it is necessary to promptly contact the supplier and return the goods to avoid entering the production process.
2. Insufficient use of materials: In the production line of sanitary napkins, there are requirements for the amount of materials used. Overuse and insufficient use can lead to quality issues with sanitary napkins.
Handling method:
(1) Strictly follow the regulations to use materials and eliminate the pursuit of profit while saving materials.
(2) We need to consider the surplus of production materials to ensure that a sufficient number of sanitary napkins can be produced.
3. Material Mismatch: Some sanitary napkins have mutually exclusive materials, and improper matching can lead to quality issues with sanitary napkins or affect manufacturing speed.
Handling method:
(1) Select materials that meet the requirements.
(2) Timely correct any material combinations that do not meet quality requirements.
(3) Carefully match each batch of materials and keep experimental records during the early stages of production.
3. Personnel section
1. Unstandardized operation by workers: Unstandardized operation is a common problem on sanitary napkin production lines, which can lead to unstable quality and potential accidents.
Handling method:
(1) Provide sufficient training for workers.
(2) Continuously strengthen supervision and management to ensure the correct execution of each link.
(3) Create a good work atmosphere, strengthen employee cultural education and safety knowledge training.
2. Internal hygiene conditions of the production line: A clean and hygienic production environment is an important guarantee during the production of sanitary napkins. Dirty and disorderly environments can affect product quality and consumer experience.
Handling method:
(1) Set up a cleaning area on the
Sanitary Napkin Production Line to clean and disinfect the machines and surrounding equipment to ensure a clean and hygienic production environment.
(2) Establish a complete production record of sanitary napkins, track production status at any time, and promptly identify environmental hygiene loopholes.